The production of electric heating elements requires precision engineering and a deep understanding of materials and applications. Electric heating elements manufacturers, particularly those specializing in tubular heater element, follow a meticulous process to ensure high-quality products.

Key Steps in Manufacturing

1. Material Selection: High-grade materials like stainless steel, Incoloy, and Nichrome are chosen for their durability and resistance to high temperature controller.

2. Winding the Heating Coil: A Nichrome wire is coiled to create the heating element. The resistance of the coil determines the heat output.

3. Insulation and Encapsulation: The coiled wire is surrounded by magnesium oxide powder, providing electrical insulation and thermal conductivity.

4. Assembly and Testing: The heater is enclosed in a metal sheath, sealed, and tested for performance.

5. Role of Temperature Sensors

   Temperature control is crucial for the efficient operation of heating elements. This is where industrial temperature sensors come into play. By monitoring the temperature of the heating element or the material being heated, sensors ensure consistent and accurate performance.

   Engineering temperature sensors such as probe-type temperature sensors, bolt-type temperature sensors, and washer-type temperature sensors are specifically designed to cater to diverse industrial needs. These sensors provide real-time data to the control systems, enabling precise temperature adjustments.